Real-time digital shop floor monitoring with OEE analytics integrated into manufacturing ERP systems

Syspro Strengthens Digital Shop Floor Capabilities with Evocon Acquisition — What It Means for Manufacturers and ERP Strategy

In a move that underscores the increasing importance of real-time shop-floor intelligence, Syspro has completed its acquisition of Evocon, an Estonia-based provider of real-time production monitoring and Overall Equipment Effectiveness (OEE) solutions.

This acquisition expands Syspro’s ability to deliver deeper, faster operational insight directly where production happens — the shop floor — aligning with broader industry trends around digital transformation, connected manufacturing, and smart data use in ERP ecosystems.

Why This Matters

Manufacturers are under pressure to elevate visibility into production activity, minimize unplanned downtime, and improve asset utilization — all while maintaining tight cost control and quality standards. Measures like real-time performance monitoring and OEE tracking have rapidly moved from “nice-to-have” to core components of effective digital operations strategy.

Evocon’s platform delivers:

  • Real-time data collection and visualization, including machine utilization, bottlenecks, and downtime.
  • Instant OEE dashboards that provide actionable insights at the operator and management levels.
  • Rapid deployment and intuitive UX, enabling faster ROI and broad adoption on production lines.

By bringing this technology into the Syspro ecosystem, manufacturers using Syspro ERP now have the potential to unify shop-floor data with enterprise planning, inventory, and quality modules — bridging a critical gap between operations and decision support.

SAS Perspective: Strategic Value for Manufacturers

At Systems Advisory Services, we see this acquisition as resonating with several key priorities for mid-market manufacturers evaluating or optimizing ERP solutions:

1. Closing the ERP Data Loop
One of the most persistent challenges in manufacturing ERP is integrating real-time production data with back-office systems. Evocon’s OEE and shop-floor monitoring fill that gap by providing up-to-the-moment visibility beyond traditional batch or manual data collection — allowing ERP systems to become truly “decision-ready” platforms. This directly improves planning accuracy, scheduling, maintenance alerts, and performance benchmarking.

2. Improved Operational Agility
Manufacturers with access to real-time OEE and status reporting can respond faster when things go off plan — whether that’s machine stoppages, quality issues, or sudden shifts in demand. When ERP and shop-floor data are aligned, responses can be automated or orchestrated with less lag, supporting leaner operations and reduced waste.

3. Better Pathway to Industry 4.0
Real-time monitoring and visibility are foundational for future automation strategies. As manufacturers begin leveraging machine data for predictive maintenance, AI-driven optimization, and self-learning production systems, the groundwork laid by integrated shop-floor tools like Evocon’s platform becomes critical.

4. User-Centered Technology Adoption
A common barrier in digital transformation is user resistance, especially on the plant floor where complexity can inhibit adoption. Evocon’s emphasis on intuitive dashboards and ease of deployment lowers this barrier — a big plus for manufacturers looking to raise analytics maturity without overwhelming operators.

What Manufacturers Should Consider

As with any ERP ecosystem expansion, alignment with business goals and long-term strategy is key. Manufacturers evaluating this type of technology should ask:

  • How will real-time shop-floor visibility integrate with our existing master data in ERP?
  • What internal processes need re-design to take full advantage of live OEE and performance insights?
  • Do we have the organizational readiness to evolve from visibility to predictive and prescriptive analytics?

 

Looking Ahead

The Syspro–Evocon acquisition reflects a broader shift in ERP strategy: manufacturers no longer want static reports or lagging metrics; they want actionable insight delivered at the moment work happens. For SAS clients and partners, this trend reinforces the value of choosing ERP platforms and digital tools that support deep operational connectivity, real-time intelligence, and scalable innovation.

If you’re assessing how to bring shop-floor data into your ERP roadmap — or want help evaluating solutions like real-time OEE, MES, or integrated analytics — reach out to Systems Advisory Services for a strategic consultation.